The famous or infamous, as the case may be, bendix dual mag two magnetos in one case is timed to the engine in a conceptually similar way as the following information, but has different technical checks to assure proper timing to the engine. Bendix magneto manual free ebooks download bendix magneto manual harness 635 3 591 h bendix tcm ignition switch manual bendix 1200 magneto overhaul manual download bendix 1200 magneto overhaul dual magnetos a popular brand of dual magnetos is the bendix dual magneto. Whether you refer to them as bendix magnetos, tcm continental magnetos, or cmi bendix magnetos, quality aircraft accessories qaa is a recognized market leader for aircraft magneto service, repair, and overhaul. Required maintenance of tcm and bendix aircraft magnetos and related equipment equipment affected. No longer in production not supported by the original manufacturer continental motors inc many parts are difficult to obtain, and some impluse coupling cams are no longer available. S 20 s200 series high tension magneto service support manual. Refer to the tcm bendix master service manual for parts not included in this deluxe repair kit.
We overhaul, exchange, repair, and bench check aircraft magnetos. Teledyne continental ignition systems service bulletin compliance will enhance safety subject. Mag timing is easy as one, two, three aeroelectric. If internal magneto components require replacement or adjustment, the magneto must be removed from the engine.
This section covers the most common modifications for bendix s 20, s200 series magnetos. The deluxe repair kits contain the parts needed for major repair such as a magneto overhaul. S20s200 series magneto supersedure cross reference old pn to new old pn to new cross reference previous replacement previous replacement part no. This section covers the most common modifications for bendix s20, s200 series magnetos. Teledyne continental motors tcm, formerly bendix magnetos. An 83 airworthiness certificate is available upon request. D3000 magnetos tcm ignition systems north america and aog 1. Quality aircraft accessories is a recognized market leader for aircraft magneto service, repair and overhaul.
S20, s200, and s600 series magnetos with red or black bendix not tcm data plates having serial numbers sns. Cross reference tcmbendix magnetos cross reference kelly aerospace tcm bendix tcm bendix part no. Magneto maintenance and overhaul manual technical aspects faa approved scope. Lycoming engines with a tcm formerly bendix series d2000. The sc short cover series magnetos are supplied for factory new and factory rebuilt magnetos in place of the s 20 and s200 magnetos previously supplied.
Aircraft accessories of oklahoma handles aircraft magnetos from the following manufacturers. It is very important and mandatory according the manual to replace the cam screw on all bendix magnetos. They are manufactured by teledyne continental motors and come in various models. Teledyne continental motors formerly bendix magnetos after october 27, 1993. One failure occurred on the first flight after installation of a newly overhauled magneto. As a result, the bendix magneto is more often overhauled than bought new, allowing for efficient, costeffective use.
Tucker trusts only aircraft magneto service to inspect his magnetos. We ship door to door click to create your inbound ups shipping label. Service support manual quality aircraft accessories, inc. Tcm bendix magneto overhaul manual divine mettacine. This type of magneto is generally costefficient because of the fact that it can be overhauled again and again. Lycoming engines with a tcm formerly bendix series d2000 and d3000 dual magneto saib ne0826. Bendix s6ln overhaul manual pdf bendix 1200 magneto overhaul manual. Some parts that may need replacing during magneto overhaul are not included in this kit. Its function is to generate electric current, raise the voltage to a high enough level to fire the spark plugs, and send that high energy pulse to the correct plug at the correct time. Ignition systems application data service support manual 5 15 october 2015 2. Service document master index welcome to continental. The bendix magneto, also known as an ignition magneto, was developed by andre boudeville but perfected by robert bosch and frederick richard simms. Msb645, dated april 4, 1994, installed on lycoming aeio540, hio540, io540, 0540, and tio540 series engines.
S 20 s200 series magneto supersedure cross reference old pn to new old pn to new cross reference previous replacement previous replacement part no. It still uses the old bendix part number but must be purchased from a continental motors distributor. Quality aircraft accessories is the source for cmi bendix magneto repair overhaul exchange. Lh magneto bendix s4ln,s6ln series ac mags 1958 service, bendix s4ln,s6ln series ac mags 1958 service home essco aircraft aircraft manuals accessories. All aviation gasoline engines utilizing continental motors, inc. Aircraft accessories qaa is a recognized market leader for aircraft magneto service, if you are searching for the book tcm bendix magneto. Bendix dual magneto overhaul manual crimhotsstaton. Bendix aircraft magneto quality aircraft accessories. D3000 single shaft dual magnetos maintenance issues. Tcmbendix magnetos overhaulexchange aeroparts and supply. This service document master index organizes an alphanumeric list of act ive and recently retired. The aircraft magneto is the heart of the ignition system. Bendix s 20 series magneto overhaul manual at marks web bendix s20s200 series 1993. Extremely handy things, and bendix 1200 magneto overhaul manual play an.
Bendix magneto impuse coupling replacement ifixit repair. What is covered under the overhaul of aircraft magnetos. Whether you require a 500 hour inspection, exchange, or overhaul qaa can meet your needs. There are multiple models of bendix magnetos, and they can be infinitely overhauled. We are an faaeasa class i and class ii repair station, and we service slick magnetos by champion and cmibendix magnetos both single and dual. Tcmbendix magnetos cross reference kelly aerospace. Also, any tcm or bendix magneto regardless of serial number that was fitted after october 27, 1993, with capacitors pn 10349276, sold as individual replacement parts with date code 9340 or 9342. These magneto repair kits are designed to simplify the bendix magneto overhaul process by providing all of the commonly needed overhaul parts in one convenient kit.
Example the sf5rn12 magneto is a single, flange mounted, 5 cylinder magneto, of right hand rotation clockwise, manufactured by scintilla, em. Bendix magnetos are a trusted brand of aircraft magnetos. Sib 2008 51 lycoming engines with tcm bendix dual magnetos ual magnetos attachment. Aircraft spruce supplies components for a wide variety of homebuilt aircraft and discount pilot supplies. Bendix d2000 and d2200 magnetos overhaul manual ebay. During the next 500hour magneto maintenance event, or at the next magneto overhaul, whichever occurs first. Magneto 500 hr inspection requirement pilots of america. Generally, all tcmcmi bendix magnetos come with the mounting gasket. Bendix s4ln, s6ln series ac mags 1959 overhaul manual part.
A normal overhaul includes all parts required by the manual to issue an 8 that states overhauled in box 12. Quality aircraft accessories is the source for cmibendix magneto repairoverhaulexchange. The 1056027 cmitcmbendix magneto is an aircraft magneto meant for several models of 4cylinder aircraft engines. This will not fit the retard points plead receptacle on the left magneto, but this plead is rarely damaged. This proves more affordable than buying new every time an aircraft magneto is needed. On most single magnetos there is a spline, so the cam can not rotate on the axle, only the contact assy is adjusted. Tcmbendix magneto parts aeroparts and supply southwest. Maintenance intervals for all tcm and bendix aircraft magneto and related equipment. S20s200 seriesvhigh tension magneto continental ignition systems service manual download. S20s200 series high tension magneto continental ignition. A loose magneto will result in the magneto clamp wearing into the. See the appropriate bendix manual for the specifics on this unique magneto. Bendix dual magneto overhaul manual compiled documents for tcm bendix magneto overhaul manual. Bendix scintilla bendix tcm cmi eiseman slick champion.
More than a few people would rather fly behind old bendix than new slicks. Mar 11, 2018 i know you said no bendix, but if youre spending the money to rebuild or more likely replace the slicks, its a good chunk better to just swap to bendix, much better mag, and amount of work and cost wise its not much of a difference. Prevent any chance of the terminal grounding out onin the magneto housing andor other magneto components. Bendix s1200 is the largest and heaviest but is less prone to cracking. Its a c170 with a continental o300a, so just judging by the price diff between slick and bendix, i doubt that anyone would have installed bendix mags in this bird. On a dual magneto both the contact assy is adjusted for opening and the cam set for correct internal timing. Teledyne continental motors formerly bendix magnetos. The main plead part number for either left or right on most s20 magnetos is 10157208. A dash and number such as 12 indicates a cer tain execution or modification of a basic type mag neto. This tcmcmibendix magneto has some key features that differentiate it from other aircraft magnetos. Our magneto overhaul and repair services include fast turnarounds and available exchange units to keep your downtime to a. The main factor to keep in mind is the location of the coil terminal stud. Changed all references to slick aircraft products and slick to unison industries and unison respectively throughout the manual.
Whether you refer to them as bendix magnetos, tcm continental magnetos, or cmibendix magnetos, quality aircraft accessories qaa is a recognized market leader. Efm, llc is not liable for the accuracy, effectiveness or safe use of any aircraft manual or publication and does not warrant that any aircraft manual or publication contains current revisions. Magneto maintenance and overhaul manual technical aspects faa approved scope this maintenance and overhaul manual provides detailed maintenance, assembly, disassembly and troubleshooting instructions and technical information about the design and operation of slick magnetos. I think they had everything in stock that they needed. Bendix s 20 series magneto overhaul manual bendix s 20 series magneto overhaul manual book results. Cmi contain a bronze oilite distributor gear bushing in the distributor block that supports the distributor gear shaft.
S 20 s200 seriesvhigh tension magneto continental ignition systems service manual download. Cmi formerly tcmbendix s20, s200, and s1200 series magnetos i. According to the logs and overall external condition of the mags would confirm this, they did not overhaul the mags when they overhauled the engine. Equipment covered gold seal magneto degree impulse spark plug harness system model no.
The failure occurred due to cracks in the magneto housing mounting flange area that were present as a result of the magnetos prior operation. S 20, s200, and s600 series magnetos with red or black bendix not tcm data plates having serial numbers sns. Suite 600, lb26 dallas executive airport dallas, tx 75237. Cmi formerly tcm bendix s 20, s200, and s1200 series magnetos i. Kelly aerospace bendix magneto repair kits s200 aircraft spruce. Please note that some parts that may need replacing during magneto overhaul are not included in this kit. A bendix magneto is a specific type of aircraft magneto manufactured by teledyne continental motors. We also carry factory reman including blue label and new units. Bendix200, 201, and 202 series magnetos contain two sets of contact assembly kits. The repair kits contain the parts needed for minor repair such as a 500 hour inspection. Home shop aircraft magnetos tcmbendix magnetos overhaulexchange. Tcm and bendix s20, s200, s1200, d2000 and d3000 magnetos. Box 90 mobile alabama 2514383411 2005 teledyne continental motors, inc. And the manual is available from tcm as a free download.
Aircraft manuals and publications required for any reason other than historical or research purposes should be obtained from the original equipment. I know you said no bendix, but if youre spending the money to rebuild or more likely replace the slicks, its a good chunk better to just swap to bendix, much better mag, and amount of work and cost wise its not much of a difference. This will cause the aircrafts magneto not to work therefore the aircrafts engine will not start. Bendix d2000 and d2200 magneto ignition system service manual. Standard practice maintenance manual for continental aerospace. During the overhaul process, the overhaul manual only required visual inspection of the magneto. General information magnetos manufactured by continental motors, inc. Aircraft magneto service overhaul aircraft accessories.
Opinions expressed are solely those of aircraft magneto service, llc. Bendix s4lnxxx, s4rnxxx, s6lnxxx, s6lnxxx are the most common types of magnetos. When things do break, or need to be inspected, most mechanics have the skills to follow the manual and repair the magneto. In fact, i spent the afternoon watching then go through the first mag. S20s200 series high tension magneto service support manual. Department of transportation federal aviation administration 800 independence avenue, sw washington, dc 20591 866 tellfaa 866 8355322. Lycoming continental bendix series 1200 series magneto coil, pn 10391088, nos. Bendix s4ln, s6ln series ac mags 1959 overhaul manual.
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